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Design

Getting started

Plan your mechanismMeasuring partsForces and motion

Learn Onshape

OnshapeSketchesParts and variablesMore sketch toolsModeling featuresCurved and hollow partsAssembliesMoving assembliesHardware and importsConfigurationsCustom features

Design mechanisms

Layout sketchesRobot packagingCustom drivetrainsMotor mountsShaft supportsTransmission layoutsMechanism designArms and linkagesSlides and liftsIntake and transfer layoutsShooter layoutsElectronics mounting

Make parts

Fastened jointsTolerances and fitDesign for manufacturingPrinted partsSheet and machined partsDrawings and exports

Review and practice

CAD teamworkDesign reviewCAD troubleshootingPractice projectCAD examplesDesign glossary
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Design glossary

Plain definitions of the CAD, mechanical, and manufacturing terms used in the Design handbook.

Look up unfamiliar terms here as you work through the lessons. The linked guides show the term in a complete example.

CAD

TermMeaning
CADComputer-aided design: software for accurate drawings and models
DocumentAn Onshape project that holds your tabs and design history and can be shared with teammates
Part StudioA tab in which sketches and features define one or more parts
SketchGeometry drawn on a plane or other supported reference
OriginThe fixed reference point where the model's axes meet
PlaneA flat reference surface
ConstraintA relationship such as parallel, equal, or coincident
DimensionA value that controls or reports a size, angle, or distance
Construction geometryLines or curves used to line things up, without becoming edges of the shape you extrude
FeatureA modeling operation, such as Extrude, Hole, or Fillet
ExtrudeExtend a flat region into a solid, or use it to add or remove material
RevolveTurn a profile around an axis to create or modify geometry
FilletA rounded transition between faces or edges
ChamferA bevel that replaces an edge
PatternRepeated geometry or features arranged by a rule
MirrorReflected geometry about a line or plane
ParameterAn input controlling the model, such as depth or diameter
VariableA named value used in dimensions or other expressions
ConfigurationA selectable variant of one model
DerivedA feature that brings reference geometry from another Part Studio or document
SuppressTemporarily turn off a feature or exclude a part instance from an assembly without deleting it
RollbackTemporarily return the feature list to an earlier point for inspection or editing
FeatureScriptOnshape's language for defining custom CAD features

Start with Onshape, Sketches, and Modeling features.

Assemblies

TermMeaning
PartOne modeled solid object
InstanceOne use of a part or subassembly in an Assembly
SubassemblyAn assembly used inside another assembly
MateA relationship defining permitted movement between instances
Mate connectorA reference point and axis directions used to place and connect parts
Degree of freedomAn independent way a part can move
TranslationMovement without rotation
Fastened mateA mate that permits no relative movement
Revolute mateLets two parts turn relative to each other about one shared axis
Slider mateLets a part slide along one axis without turning
InterferenceOverlapping solid geometry between parts
PoseWhere something is and which way it faces
EnvelopeThe space reserved for a component, object, or movement
DatumA reference face, axis, point, or plane used to locate geometry
BOMBill of materials: a list of parts and quantities

Use Assemblies and Moving assemblies to practice these relationships.

Mechanics

TermMeaning
ForceA push or pull, measured in newtons
TorqueA force's turning effect about an axis, measured in newton-meters
Center of massThe point used to represent an object's mass distribution for many calculations
StiffnessResistance to deflection under load
StrengthHow much load a part can take before permanent bending, cracking, or another kind of failure
Load pathThe route by which forces pass through a structure
RadialPerpendicular to an axis
AxialAlong an axis
ShaftA component that commonly transmits rotation and torque
Live axleAn arrangement in which the shaft turns with the driven mechanism
Dead axleAn arrangement in which the axle stays fixed and the mechanism rotates around it
Bearing raceAn inner or outer ring that the bearing’s balls or rollers run against
RetentionFeatures or hardware that keep a part from sliding or falling out of place
ReductionA transmission ratio that lowers output speed and increases ideal torque
PitchA repeating spacing; its exact meaning depends on teeth, chain links, or screw threads
ModuleA metric measure of gear tooth size
BacklashClearance between mating transmission features that allows some lost motion on reversal
StrokeThe usable travel of a linear mechanism
RiggingThe route and attachment of a lift's cable, belt, or chain
CouplerA link joining other moving links, or a component connecting shafts, depending on context

Use Forces and motion, Transmission layouts, and Slides and lifts.

Making parts

TermMeaning
Nominal dimensionThe stated target size
TolerancePermitted variation from a stated dimension
ClearanceSpace between mating features
Interference fitA fit in which mating size ranges deliberately overlap
KerfThe width removed by a cutting process
CNCComputer numerical control of a machine's movement
CounterboreA larger cylindrical recess around a hole
CountersinkA conical recess around a hole
Tapped holeA hole containing an internal screw thread
GripThe stack clamped between a fastener's head and nut or threaded component
PreloadTension established in a fastener by tightening
CreepGradual deformation under sustained load
PerimeterAn outer wall path in a filament print
InfillThe internal pattern of a print
SupportTemporary printing material beneath geometry that needs it
STEPA common exchange format for CAD geometry
DXFA drawing exchange format often used for flat cutting profiles
STLA triangular surface mesh commonly used for printing
CSVA plain-text table format, useful for exporting a BOM
VersionA named point saved in an Onshape document’s history
RevisionA name or number that identifies a design change or an approved set of parts and files

Use Tolerances and fit, Fastened joints, and Drawings and exports.

Sources

  • Onshape: Glossary
  • FRCDesign: Design handbook
  • Alan G. Smith: Learn Onshape for FTC

CAD examples

Study FTC drivetrain, layout, and outtake designs with credited images and questions to guide your own work.

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CADAssembliesMechanicsMaking partsSources